There are a few steps you can take to achieve pump reliability and minimise maintenance and operating costs. First of all, you should choose the right pump for your requirement. When you’re using the correct size pump, you will experience higher efficiency, constant flow rate and minimal radial forces on the impeller. An imbalance of pressure can be caused by a high or low flow rate that will result in shaft deflection, excessive vibration, generation of heat, higher chance of repairs etc.
Proper installation is also a factor for increased efficiency. A flat concrete foundation that is appropriately constructed should be able to absorb vibrations from the pump. Use of proper valves is important to the performance of the systems and you can obtain quality equipment from reputed check valve suppliers. You will be able to maintain a smooth flow by the use of variable frequency drives. You can also use a bypass line that has a fixed speed driver to achieve the same result. You will need to constantly monitor and regulate flow, temperature, vibration etc. If the pump is damaged or operated improperly, you will experience failure of the system.
There has to be a maintenance routine to keep the pump in optimum condition. This includes pipelines and other equipment such as swing check valves, pipe flow sensors etc. You can initiate a condition monitoring programme to keep up the performance of the system. There can be many companies that sell replacement parts at lower prices. But they may not be up to the right specifications and will not be able to meet quality procedures. Therefore, it is very important that you do business with a reputed supplier.
You have to keep qualified personnel who are skilled at monitoring the pump system efficiency so that you can maintain a low operational cost. They can be selected from management, operations, and technical and maintenance sections to carry out monitoring. You don’t always have to stick to the old pumping system. There are new innovations every day that is better and more efficient at performing the function. Therefore, you should be open to new ideas and innovations if you’re to move forward. You will be able to improve the performance of the system and minimise the running costs by analysing data from computerised maintenance management systems. You will be able to get to the bottom of a problem and identify poor equipment by keeping up proper records. To prevent leaks within the system, you should use proper pump seals. You can also look at multiple pumping systems to see how effective they are at saving energy.